Fenix Process Technologies Pvt. Ltd.Fenix Process Technologies Pvt. Ltd.

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Distillation Equipment
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We offer to our clients Structured Packing that provide high separation efficiency (low HETP) resulting in reduced column height and lower pressure drop. These are available in standard and exotic metals at 45 & 60 degree crimp angles, sizes upto 8.0m diameter and surface areas of 60-1000 m2/m3. Our range is known for low pressure drop and excellent wetting characteristics due to its special surface treatment. Moreover, our range provides high contact area between the rising vapor and the down coming liquid. Our structured packing caters to the requirements of various industries, such as chemical, pharmaceutical, petrochemical, dyes & intermediates, Oil & Gas and wherever liquid-liquid separation is critical.

In addition, we also design and supply other internals & accessories like feed plates, liquid distributors and redistributors, liquid collectors, support plates, bed limiters, mist eliminators etc. for mass-transfer columns/towers.




Structured Packings : Sheet Metal & Wiremesh
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Structured Packings : Sheet Metal & Wiremesh
(Item Code : FXPack)

Fenix is a major designer-manufacturer of distillation column packings. Our Structured Packings in sheet metal and wiremesh provide high separation efficiency (low HETP) resulting in reduced column height and thus saving in capital cost.

Available in standard and exotic metals at 450 and 600 crimp angles and surface areas of 60-1000 m2/m3, these packings have low pressure drop and excellent wetting characteristics due to special surface treatment. High voidage gives light-weight and high vapour load i.e. high capacity. Lower reflux ratios and lower pressure drop result in lower energy costs.

Standard structured packings have sharp edge-lines along the crest-tops and trough-bottoms of the crimps. We have developed a SUPER packing by smoothening out ( rounding off) the sharp lines during fabrication. This helps in more uniform "spreads" of the contacting liquid and vapour phases which in turn gives still better performance efficiency compared to standard structured packings.

Large contact area between the rising vapor and the downcoming liquid is provided by our packings, facilitating easy separation/purification of low boiling component/s at the top and high boiling ones at the bottom as desired products.

Our Grid Packing is an excellent choice for any application which has problems of fouling, erosion, high solid content etc. These can be easily removed, cleaned and replaced.

Our efficient and cost-effective structured packings are available in sizes up to 8.0 meter diameter.

Besides packings, other internal accessories like feed plates, dispenser plates, liquid distributors and redistributors, support plates, bed limiters, collector plates etc. are required for a mass-transfer columns/towers. We manufacture all tower internals in a variety of metals and alloys.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 0.5 Cubic Meter
  • Port of Dispatch: Mumbai
  • Production Capacity: 100 tpa
  • Delivery Time: 8 weeks
Send Enquiry


Random Packings & Tower Internals
(Item Code : FXPack-RP)

Fenix® is a reputed name in desgn and manufacture of mass Transfer Equipment and accessories. We have decades of cumulative experience in designing and manufacturing distillation systems, absorption syatems, liquid-liquid extraction systems etc. Our Random Packings, complemented by appropriate column internals are the lowest cost mass transfer equipment item. 

Our range of metallic random packing includes Raschig Rings, Intallox Saddles, Pall Rings, Cylindrical Rings, Nutter Rings etc. These packing are available in conventional as well as customized specifications and offer high performance to the clients. These are widely preferred by various industries like chemicals, pharmaceuticals, refineries, petrochemicals, dyes & intermediates aromatic and other process industries.

These random packings manufactured by us are genarally available in carbon steel, stainless steels  and other special steels and alloys. However, some types are also supplied in polypropylene and ceramic material.

Tower internals such as liquid distributors, multi beam supports, bed limiters etc. are essential requirement for random packing applications in a mass transfer system. Our high quality random packings are manufactured in size range of 15 to 80 mm.

Random packing is the lowest priced tower/column packing to satisfy temperature and corrosion requirements of the process.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 50 Kilogram
  • Port of Dispatch: Mumbai
  • Production Capacity: 50 tpa
  • Delivery Time: 8 weeks
  • Packaging Details: Standard
Random Packings & Tower Internals
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High Capacity Packing
High Capacity Packing
(Item Code : FXPack_SUPER)

Fenix® is a major designer-manufacturer of distillation column packings. Our Structured Packings in sheet metal and wiremesh provide high separation efficiency (low HETP) resulting in reduced  column height  and  thus  cost saving.  Available in standard and exotic metals at 450 and 600 crimp angles and surface areas of 60-1000 m2/m3, these packings have low pressure drop and excellent wetting characteristics due to special surface treatment. High voidage gives light-weight and high vapour load i.e. high capacity. Lower reflux ratios and lower pressure drop results in lower energy costs. We manufacture them in sizes up to 8 meter diameter.

 

Very high contact area between the rising vapor and the downcoming liquid is provided by our packings. This facilitate easy separation/purification of low boiling component/s at the top and high boiling ones at the bottom as desired products.

 

Apart from standard structures packing, we have developed a type of more efficient structured packing FXPackSUPER in which the sharp edge-lines of the crimps and troughs are smoothened out during fabrication. This enables more uniform “spread” of the liquid and vapour phases within the distillation column which in turn results into higher capacity compared to standard structured packing.

 

We design and manufacture the following models of FXPackSUPER : 250, 450, 1000, WM500 and WM700 (WM denotes wiremesh while the others are steet-metal).

 

Besides packings, other internal accessories like feed plates, dispenser plates, liquid distributors and redistributors, support plates, bed limiters, collector plates etc. are required for a mass-transfer column/tower. Fenix® manufactures all tower internals in a variety of metals.

 

Our packings find wide use in sectors like chemicals, pharmaceuticals, petrochemicals, dyes & intermediates, aromatics and other process industries wherever liquid-liquid separation is critical.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 0.5 Cubic Meter
  • Port of Dispatch: Mumbai
  • Production Capacity: 25 tpa
  • Delivery Time: 8 weeks
  • Packaging Details: Standard
Send Enquiry


Reactive Distillation Packing
(Item Code : FXReact)

Designing structured packing for reactive distillation demands special treatment – it needs experience and depth of knowledge because the catalyst volume fraction is a variable parameter dependent on the specific reaction rate and the physic-chemical properties of the process components.

Fenix® designs and manufactures reactive distillation packing by incorporating  thin beds of catalyst/s encapsulated vertically within layers of structured packing up to the designed height of packed bed placed inside the distillation column.

We offer “FXReact” brand of structured packing for such specific requirements with recommended catalyst/s, different volume fractions and for different processes to satisfy the process demands of our esteemed clients.

Salient features:

  separation efficiency high

  reaction capacity/rate can be high

  flexible design regarding catalyst element

  available in 50 mm diameter upwards

  can be used for laboratory experimental columns

  can be scaled up easily

Models Available:  FXReact 2.5L, FXReact 3.5L, FXReact WM 5.0M, FXReact WM 7.5L. These can be used for various organic synthesis processes such as esterification, acetylation, acylation, sulphonation, nitration etc.

Design Packages used: (i) ‘AspenPlus’ (version AspenONE 2006) for process simulation (ii) ‘Designer’s Desktop’ for mechanical design of equipment (iii) ‘TZValve’ (version 5.0) for tray design and troubleshooting (iv) ‘PCOL’ (version 1.1) for random packing design and hydraulics

Fenix® Advantages: (a) Continual interaction right from inquiry (b) Basic Engineering (c) Detailed design of key components (d) Study: Feasibility study, Simulation study, Energy study (e) Testing: Distributor testing, Hydraulic testing (f) Inspection at all stages (g) Process Performance guarantee

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 0.5 Cubic Meter
  • Port of Dispatch: Mumbai
  • Production Capacity: 300 tpa
  • Delivery Time: 8 weeks
  • Packaging Details: Standard
Reactive Distillation Packing
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Cartridge Trays
Cartridge Trays

The wide range of Cartridge Trays offered by us is a perfect hardware solution for distillation columns that are less than 3 feet (0.9m) in diameter and have a unique need for trays. These are available in 900 mm diameter in carbon steel and stainless steel (304 and 316). Our range is known for easy installation as compared to traditional ring-supported trays.  Moreover, we also offer traditional sieve trays, bubble caps & valve trays, including services to provide installation, hydraulic design, and mechanical design to our clients.

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Wiremesh Packing
(Item Code : FXPack_WM)

Fenix has been designing and manufacturing a wide range of Wiremesh Packing. These find applications in various industries, such as chemical, pharmaceutical, petrochemical, dyes & intermediates, Oil & Gas  and wherever liquid-liquid separation is critical and high volumes are handled. Our packing provides better separation efficiency as compared to all other type of column packing.

Our Wiremesh Packing is available in standard and exotic metals at 450 and 600 crimp angles, sizes ranging 8.0 m diameter and surface areas of 500-750 m2/m3. It has minimum HETP and the lowest range of pressure drop and is extremely suitable for vacuum distillation, purification of fine chemicals and wherever the separation system requires very high number of stages.

Apart from this we also design and supply various other internals and accessories, such as liquid distributors, liquid collectors, support plates, bed limiters, mist eliminators, reboilers and condensers.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Mumbai
  • Production Capacity: 20 tpa
  • Delivery Time: 8 weeks
Wiremesh Packing
Send Enquiry



Mist Eliminators
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Mist Eliminators
(Item Code : FXMist)

Fenix designs and manufactures efficient and low-cost Mist Eliminators.

Our Mist Eliminators, made of pack of porous blankets of metallic wire or plastic mesh, can be used whenever there is a need to remove liquid droplets entrained in a vapor flow. Due to very high fraction of void space in the mesh, the pressure drop is almost negligible.

Mist eliminators prevent loss of valuable products and help produce high quality condensate for applications such as vacuum distillation including refinery operations, evaporators, refinery lube towers, absorbers, steam drums, scrubbers etc. These are also used for any mass-transfer countercurrent operation where foaming/frothing occurs in order to prevent liquid entrainment in the product.

Variables that affect the design of a mist eliminator include vapour velocity, liquid entrainment loading, particle size distribution, gas and liquid viscosity and surface tension, operating temperatures, pressure and material of construction.

For the purpose of preliminary selection, empirical equations are used for the estimation of design gas velocity, pressure drop and separation efficiency.

Chemicals, refineries, pharmaceuticals, petrochemicals, dyes & intermediates, aromatics and other process industries find use for Fenix Mist Eliminators.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Mumbai
  • Production Capacity: 2400
  • Delivery Time: 8 weerks
Send Enquiry
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Contact us

Mr. Sankar Ghosh / Mr. Tushar (Manager)
K - 6 / 1, Malini, Near Mangeshkar Hospital, Erandwane Cooperative Housing Society
Pune, Maharashtra - 411 004, India
Telephone:  +(91)-(20)-65008772/ 65008773

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