We offer to our clients Structured Packing that provide high separation efficiency (low HETP) resulting in reduced column height and lower pressure drop. These are available in standard and exotic metals at 45 & 60 degree crimp angles, sizes upto 8.0m diameter and surface areas of 60-1000 m2/m3. Our range is known for low pressure drop and excellent wetting characteristics due to its special surface treatment. Moreover, our range provides high contact area between the rising vapor and the down coming liquid. Our structured packing caters to the requirements of various industries, such as chemical, pharmaceutical, petrochemical, dyes & intermediates, Oil & Gas and wherever liquid-liquid separation is critical.

In addition, we also design and supply other internals & accessories like feed plates, liquid distributors and redistributors, liquid collectors, support plates, bed limiters, mist eliminators etc. for mass-transfer columns/towers.

Fenix^® specializes in design and manufacture of wide range of efficient heat transfer equipment like shell and tube heat exchangers, corrugated tube heat exchangers and a variety of evaporators, satisfying national and international standards such as IS, TEMA, ASME and also other standards specified by customers.

Our portfolto of cost-efficient heat transfer equipment consists of –

a.    Phase-Change Condensers

b.    Direct Contact heat exchangers

c.    Finned Tube heat exchangers

d.    Corrugated Tube heat exchangers

e.    Fixed Head and Floating Head heat exchangers

f.     Condensers & Reboilers

g.    Vent Condensers

h.    Partial Condensers

i.      Falling Film Evaporators

j.      Forced Circulation Evaporators

k.    Multiple Effect Evaporators

l.      Wiped Film Evaporators

m.  Agitated Thin Film Evaporators

n.    Short Path Distillation equipment, etc.

Salient features of Fenix heat exchangers are high heat transfer area, compact design, high thermal efficiency and low cost.

Fenix^® has been offering efficient and cost-effective design solutions for the Oil & Gas industry for years. We support your front-end engineering including process simulations, selection of internals, vessels sizing and optimization. Additionally we offer CAD drafting and 3D plant layout design.

 

We continually review our technologies and employ new approaches to improve quality and flexibility.

 

Our specialization in process design & simulation by using AspenPlus is utilized to solve the typical challenges faced by clients in their plant operation.

 

Fenix^® portfolio includes :

Inlet Devices

Defoaming Internals

Coalescing Internals

Demister Internals

Desanding Internals

Other devices

 

We have also been offering process technology for TEG Contactors for moisture-free Gas and Amine Contactors for sweetening Sour Gas.

Fenix^® is a trusted manufacturer of a wide range of efficient and cost-effective mixing equipment such as Static Mixers and High Shear Mixers for both miscible and immiscible  liquid-liquid systems whenever it is difficult by conventional stirred tank operation.

In static mixer, materials flowing are mixed solely by redirecting fluid flow to follow the geometry. The only power required for static mixers is the external pumping power that propels the material through the mixer. Static mixers employ the principle of dividing the flow and recombining it in a geometric sequence.

We offer static mixers in wide ranging capacities for various applications, flow properties and varying pressure drops. We manufacture them in SS and other exotic metals and alloys, and PTFE-lined material. Both V-shaped and X-shaped elements are designed by us for our FMV, FMX and FMXL static mixers.

Fenix FXShearMix range of mixers are based on the concept of mixing head for intense shear of ingredients. This mixer has a separate chamber at the bottom through which the mixing ingredients are drawn in. The high speed rotating head pushes the ingredients through specially designed perforated head at a very high velocity. This helps the fluid to break into small particles which flows through the peripheral cavity to the top. The fluid is kept in suspension in the chamber by rotating blades and flows out through the top nozzles. The speed of the motor can be varied by a variable frequency drive.

Fenix^® has been designing and manufacturing Columns and Towers complete with all internals and accessories for distillation, absorption and extraction. We undertake designing of single equipment to commissioning of the whole unit. Our esteemed clients are kept in touch at each stage of  process  calculation, validation of data & results, detailed design, GA drawing, process simulation if needed, engineering drawings and design package (process & mechanical) including specifications. We also provide distillation systems entirely according to customer’s specifications.

 

Efficient and cost-effective solutions are provided for :

  Azeotropic Distillation

  Batch / Continuous Distillation

  Extractive Distillation

  Laboratory Distillation

  Reactive Distillation

  Vacuum Distillation

  Pressure Swing Distillation

  Divided Wall Column Distillation

 

FENIX ADVANTAGES :

Continual interaction right from enquiry

Basic Engineering : Process selection to Operating instruction

Process Design & Simulation

Detailed design of key components

Study : Feasibility study, Simulation study, Energy study

Testing : Distributor testing, Hydraulic testing

 

Tools Used :

  ‘AspenPlus’ (version AspenONE 2006) for process simulation

  ‘Designer’s Desktop’ for mechanical design of equipment

  ‘TZValve’ (version 5.0) for tray design and troubleshooting

  ‘PCOL’ (version 1.1) for random packing design and hydraulics

 

Other Services :

Installation & Commissioning, De-bottlenecking, Revamping of old/inefficient plants/equipments

Limited reserve of petroleum and its ever increasing prices necessitated development of alternative energy source which is renewable – and bio-diesel from plant sources appeared to be the most attractive.

 

Bio-diesel is produced by continuous transesterification of oil/fat with methanol using caustic soda as catalyst. The reaction takes place in two or three stages with subsequent washing, drying and polishing of the product.

 

The two-step reaction process of Fenix^® converts nearly 100 percent of the triglycerides in the oil or fat to bio-diesel (methyl ester). The excess methanol is recovered, and the bio-diesel dried in the same step.

 

Glycerine generated in the transesterification reaction is recovered and neutralized. The excess methanol is recovered and the glycerine dried in the same step. The glycerine is crude because it contains greater than the maximum 0.01 percent salts allowed in technical grades and is less than 99 percent pure. Some salts are formed during the reaction step. These are removed when the glycerine is distilled or refined to a technical grade or higher quality.

 

Water recovered from the wash decanter, strippers, and methanol distillation is reused for washing the bio diesel and diluting the acid and caustic. The excess methanol is recovered from the bio-diesel, glycerine, and fatty matter it is dried and reused in the reaction. Fenix uses it own structured packing and columns for effective distillation of methanol.

 

A small amount of fatty matter, typically mono- and di-glycerides, is generated in the reaction. This fatty matter does not require a separate recovery system because the small quantity generated can be skimmed off or decanted from the glycerine storage tank.

 

Fenix design minimizes the energy required by using gravity both for separation and flow from vessel to vessel. The design incorporates heat economizers to cool one stream while heating the other.

 

Removing the phosphorus and fatty acids is critical to producing the highest quality bio- diesel for the lowest cost of production. Phosphorus and fatty acids are inhibitors to the reaction and increases the processing cost. Refined & bleached oil is the most suitable raw material for the process.

We have proven our expertise in the domain by offering high performance durable process & equipment range to clients. Due to their valuable features, these are immensely used in the refining industry & many other.  These process and equipment go through extensive checking & testing at each stage to main high quality in them. Fenix Process Technologies brings to you this inventive process machinery at the market leading prices.

Being a quality oriented organization; we are committed to provide premium standard & cost effective evaporator system for many industries. We use high quality raw materials & innovative techniques to fabricate the latest industrial design of evaporator system under close vigilance. This valuable industrial machinery is offered to the clients at very economical price range.